The brewing industry is more of a science, requires specialized ingredients, strict temperatures, good maintenance of machinery, caustic chemicals and maximum safety. The brewery is a veritable warehouse, which is equipped with specialized equipment and systems from the mill and syrup barrels to the kettle and fermentor.
Cleaning the correct chemical at the right frequency is an effective and efficient part of the equipment. Preventive cleaning programs will help save time, money and labor. With the continued popularization and growth of crafted beer, many breweries are brewed all the time. The use of a nitric acid cleaner for the initial cleaning cycle will help to remove the scale and allow the caustic to work more efficiently. The use of an oxidizing agent during the alkaline cycle helps to remove stubborn deposits from the stainless steel. If you perform manual cleaning, such as cleaning the hidden tubing inside the internal heater, be sure to use a softer metal to avoid scratching stainless steel. Using these methods to keep the kettle cleanliness helps to improve the productivity of the brewery.
When you choose a heating source for a kettle or HLT [hydrothermal tank], there are a number of factors to consider. The size of your system, the available space, the desired flavor, the heating time, and of course the money will be some factor. There are three ways to heat your kettle or HLT. The old tradition is to burn with natural gas (direct combustion) and heat the liquid from the bottom. Most of the breweries used today are the modern way of steaming jackets. The third and most effective way is to use a shell-and-tube heat exchanger. The use of shells and tubes can be 80% more efficient than conventional direct flame burners. It can be 50% more efficient than steam jackets. Because of their higher efficiency, the boiler requires less HP [boiler power]. Depending on your ceiling height and condensate return pipe size, they do not require condensate return tanks and pumps. This is an important start-up savings. Let alone the pump will die at some point. We all know that the pump likes to die at the worst time. There are many different types of shell and tube heat exchangers. Which type you need will depend on your request. This heating method will make better beer in less time. I know that this is what we finally try to do. Work with your tank manufacturer and steam engineer to find the new brewery or expansion product that best suits you. Click http://www.zonghuanmachinery.com to know more.